11:24. Replacement of a motionless glazing of a body

Glasses of a wind window, window of a door of a back and windows of sidewalls are pasted in body apertures. They are replaced with identical receptions therefore work is shown on the example of glass of a wind window.

Note
For replacement of the pasted glasses of sidewalls …
… remove facing of a sidewall and back rack (see. "Removal and installation of facings of a luggage carrier").
For back door glass replacement …
… remove a back door upholstery (see. "Removal and installation of an upholstery of a door of a back") …
… also separate on both sides of a block of plaits of wires of heating of glass of a door of a back.

It will be required to you: the screw-driver with a flat edge, a pricker, a knife, set for an insert of glasses.
So set for an insert of glasses looks. It consists of a tuba with glue, a tip of a tuba, an activator/cleaner, soil.

Note
In instructions for use of sets of different producers there can be insignificant distinctions. In this regard when performing this operation be guided by the instruction to the set acquired by you.

Good advice
For removal of the pasted glass it is convenient to use a steel string.

1. Remove a lattice of a box of airinflow and the water taking away guard located under it (see. "Removal and installation of a lattice of a box of airinflow"). Close a cowl.
2. Having hooked the screw-driver, remove a sealant from a glass edge.
3. Remove facings of forward racks (see. "Removal and installation of facings of salon").
4. Remove an internal rear-view mirror (see. "Removal and installation of an internal mirror").
5. Having slightly hooked glass the screw-driver, pierce a glue seam the pointed tool (for example, a pricker) and stretch a string in an opening.
6. For convenience of work on the ends of a string it is possible to fix screw-drivers which will serve as handles.
7. Saw a string a glue seam on all perimeter of glass (for performance of this operation the assistant can be required by you).
8. Remove glass from the car.

Prevention
Observe precautionary measures during the work with glass. The damaged glass can unexpectedly collapse.

9. Cut off an old seam, leaving a thin layer of glue (1,0–2,0 mm).
10. Put the activator …
11. … on the edge of glass I will also eat windows on all perimeter.
12. Apply soil on perimeter of glass and aperture of a window.

Prevention
You do not apply soil on the remains of old glue.

13. Establish the rubber overlays of identical thickness preventing contact of glass with body elements on all aperture.
14. Within 30 min. after putting soil evenly apply glue on a window aperture (thickness of a layer of 0,5 cm) and on glass perimeter.
15. Install glass on the car.
16. Establish into place a glass sealant.
17. Press and record glass in any available way (for example, by means of a painting adhesive tape). The period of polymerization of glue makes not less than 2-3 h. During this time the car should not be exposed to any external influences. Even sharp closing of a door can lead to increase in pressure of air in salon and, as a result, to a glass separation. It is desirable to begin operation of the car after an insert of glass not earlier than in 24 h.
18. Establish facings of forward racks.
19. Establish the water taking away guard, a lattice of a box of airinflow and an internal rear-view mirror.
20. Install levers of a screen wiper of a wind window together with brushes.
21. Replace glass of a window of a door of a back and glass of windows of sidewalls similarly.
If on new glass of a wind window for any reasons there is no arm of fastening of a rear-view mirror, it is possible to paste an arm to glass independently. For this purpose will be required:
– glue the Loctite brands;
– arm of fastening of a mirror;
– pencil-steklograf or piece of chalk;
– alcohol for washing;
– pure paper towel;
– fine-grained emery paper No. 320-360.

Fig. 11.4. A marking of provision of an arm of fastening of a mirror on glass of a wind window: And – the size from the top edge of glass to the lower edge of the basis of an arm of fastening of a mirror

The marking on glass of a wind window for installation of an arm of fastening of a mirror is shown in fig. 11.4.
1. Measure on the internal surface of glass on a symmetry axis distance And, equal 118 mm, from the top edge of glass to the lower edge of the basis of an arm.
2. Apply the arm basis to the external surface of glass, having combined its lower edge with the line of a marking. Designate on glass an arm basis contour a steklograf or a piece of chalk. Outline a circle around an installation site of an arm of a little bigger diameter, than the arm basis to limit a zone of cleaning of an internal surface of glass.
3. Wash out soap solution the internal surface of glass and wipe dry a paper towel.
4. Wipe the internal surface of glass with the paper towel moistened in alcohol.
5. Process an emery paper granularity No. 320-360 the surface noted by a circle from the inside of glass, wipe with the paper towel moistened in alcohol and let's dry out.
6. Apply glue on the surfaces of glass and the basis of an arm, being guided by the instruction of firm manufacturer of glue.
7. Apply an arm to the internal surface of glass according to a marking and strongly press it on 30-60 pages.
8. 5 min. later remove from glass surplus of glue with the paper towel moistened with alcohol.