Ford Fusion - the Repair manual and operation
1. Car device
2. Recommendations about operation
3. Неисправностив ways
4. Maintenance
5. Engine
6. Transmission
7. Running gear
8. Steering
9. Brake system
10. Electric equipment
11. Body
12. Wheels and tires
13. Purchase of spare parts
14. A trip on HUNDRED
15. Winter operation of the car
16. Preparation for checkup
17. Advice to the beginning mechanic
18. Appendices
19. Schemes of electric equipment
19.1. Scheme 1. Flowchart
19.2. Scheme 2a. Control system of the engine
19.3. Scheme 2b. Control system of the engine
19.4. Scheme 2v. Control system of the engine
19.5. Scheme 2g. Control system of the engine
19.6. Scheme 2d. Control system of the engine
19.7. Scheme 2e. Control system of the engine
19.8. Scheme 3. Power supply system
19.9. Scheme 4a. System of launch of the engine of cars with the mechanical transmission
19:10. Scheme 4b. System of launch of the engine of cars with the automatic transmission
19:11. Scheme 5a. System of charging
19:12. Scheme 5b. System of charging
19:13. Scheme 6. System of ignition
19:14. Scheme 7. Audio system
19:15. Scheme 8a. Cooling system
19:16. Scheme 8b. Cooling system
19:17. Scheme 9a. Robotic transmission
19:18. Scheme 9b. Robotic transmission
19:19. Scheme 9v. Robotic transmission
19:20. Scheme 9g. Robotic transmission
19:21. Scheme 10a. Anti-blocking system (ABS) and system of dynamic stabilization (ESP) of the car
19:22. Scheme 10b. Anti-blocking system (ABS) and system of dynamic stabilization (ESP) of the car
19:23. Scheme 11a. Diagnostic socket
19:24. Scheme 11b. Diagnostic socket
19:25. Scheme 11v. Diagnostic socket
19:26. Scheme 12a. Anticreeping system
19:27. Scheme 12b. Anticreeping system
19:28. Scheme 13. Illumination of a combination and dashboard
19:29. Scheme 14a. Combination of devices and understeering switches
19:30. Scheme 14b. Combination of devices and understeering switches
19:31. Scheme 15. Sound signal
19:32. Scheme 16. Hours
19:33. Scheme 17. System of heating and ventilation
19:34. Scheme 18a. Air conditioning system
19:35. Scheme 18b. Air conditioning system
19:36. Scheme 18v. Air conditioning system
19:37. Scheme 18g. Air conditioning system
19:38. Scheme 19a. Internal illumination of salon
19:39. Scheme 19b. Internal illumination of salon
19:40. Scheme 20a. Dimensional lighting for driving during daylight hours (DRL system)
19:41. Scheme 20b. Dimensional lighting for driving during daylight hours (DRL system)
19:42. Scheme 20v. Dimensional lighting for driving during daylight hours (DRL system)
19:43. Scheme 21. Fog lights
19:44. Scheme 22a. Block headlights
19:45. Scheme 22b. Block headlights
19:46. Scheme 23. Dimensional illumination and illumination of registration plate
19:47. Scheme 24. Lamps of a backing of the cars equipped with the mechanical or robotic transmission
19:48. Scheme 25a. Stoplights
19:49. Scheme 25b. Stoplights
19:50. Scheme 26a. Indexes of turns
19:51. Scheme 26b. Indexes of turns
19:52. Scheme 26v. Indexes of turns
19:53. Scheme 27. Back fog lamps
19:54. Scheme 28a. External rear-view mirrors
19:55. Scheme 28b. External rear-view mirrors
19:56. Scheme 29. Windscreen washer
19:57. Scheme 30. Heating of glass of a door of a back and mirrors
19:58. Scheme 31. Drive of locks
19:59. Scheme 32. Central lock
19.60. Scheme 33. Heating of seats
19. Schemes of electric equipment
Scheme 1. Flowchart: 1 – switch (lock) of ignition; 2 – the assembly block in a motor compartment; 3, 4 – the assembly block of the relay and safety locks behind a ware box; 5 – relay of the fuel pump; 6 – detonation sensor; 7 – relay of an electronic control unit engine; 8 – immobilizator electronic control unit; 9 – emergency switch of supply of fuel; 10 – ignition coil; 11 – additional stoplight; 12, 19 – an electronic control unit the engine; 13 – module of the fuel pump; 14 – sensor of provision of a pedal of an accelerator; 15 – sensor of frequency of rotation of a wheel; 16 – the operating and diagnostic sensors of concentration of oxygen; 17 – the sensor of absolute pressure in an inlet pipe; 18 – electromagnetic valve of a purge of an adsorber; 20 – the sensor of pressure of working liquid in system of the hydraulic booster of steering; 21 – sensor of provision of a pedal of a brake; 22 – sensor of temperature of cooling liquid; 23 – electric motor of adjustment of turns of idling; 24 – control unit of anti-blocking system (ABS); 25 – sensor of provision of a pedal of coupling; 26 – sensor of position of the camshaft; 27 – sensor of provision of a butterfly valve; 28 – combination of devices
Scheme 2a. Control system of the engine: 1 – the assembly block of safety locks in a motor compartment; 2 – the assembly block of the relay and safety locks behind a ware box; 3 – relay of an electronic control unit engine; 4, 7 – an electronic control unit the engine; 5 – the operating sensor of concentration of oxygen; 6 – diagnostic sensor of concentration of oxygen
Scheme 2b. Control system of the engine: 1 - switch (lock) of ignition; 2 - the assembly block of the relay and safety locks behind a ware box; 3 – relay of the fuel pump; 4 – emergency switch of supply of fuel; 5 – ignition coil; 6 – combination of devices; 7 – electronic control unit engine; 8 – module of the fuel pump
Scheme 2v. Control system of the engine: 1 – the assembly block of the relay and safety locks behind a ware box; 2 – additional stoplight; 3 – electronic control unit engine; 4 – sensor of provision of a pedal of a brake; 5 – sensor of provision of a bent shaft; 6 – the sensor of pressure of working liquid in system of the hydraulic booster of steering; 7 – sensor of position of the camshaft; 8 – sensor of provision of a pedal of coupling
Scheme 2g. Control system of the engine: 1, 6 – an electronic control unit the engine; 2 – the assembly block of the relay and safety locks behind a ware box; 3 – the sensor of absolute pressure in an inlet pipe; 4 – sensor of frequency of rotation of a wheel; 5 – electromagnetic valve of a purge of an adsorber; 7 – module of management of a butterfly valve
Scheme 2d. Control system of the engine: 1 – audioradio tape recorder; 2 – module of the audio system and system of navigation; 3 – sensor of temperature of cooling liquid; 4 – detonation sensor; 5 – immobilizator electronic control unit; 6, 8 – an electronic control unit the engine; 7 – sensor of provision of a pedal of an accelerator
Scheme 2e. Control system of the engine: 1 – the assembly block of the relay and safety locks behind a ware box; 2 – the relay block in a motor compartment; 3 – the relay of shutdown of the coupling of the compressor of the conditioner at full opening of a butterfly valve; 4, 10 – an electronic control unit the engine; 5 – conditioner compressor coupling; 6 – conditioner compressor coupling diode; 7 – sensor of high pressure of the compressor of the conditioner; 8 – sensor of low pressure of the compressor of the conditioner; 9 – heater module
Scheme 3. Power supply system: 1 – the assembly block in a motor compartment; 2 – the assembly block of the relay and safety locks behind a ware box; 3 – the relay of shutdown of the coupling of the compressor of the conditioner at full opening of a butterfly valve; 4, 9 – an electronic control unit the engine; 5, 6, 7, 8 – nozzles of system of injection
Scheme 4a. System of launch of the engine of cars with the mechanical transmission: 1 – switch (lock) of ignition; 2 – the assembly block of the relay and safety locks behind a ware box; 3 – starter relay; 4 – rechargeable battery; 5 – electronic control unit engine; 6 – starter; 7 – generator
Scheme 4b. System of launch of the engine of cars with the automatic transmission: 1 – switch (lock) of ignition; 2 – the assembly block of the relay and safety locks behind a ware box; 3 – starter relay; 4 – rechargeable battery; 5 – sensor of the automatic transmission; 6 – starter; 7 – electronic control unit engine; 8 – generator
Scheme 5a. System of charging: 1, 5 – the assembly block of the relay and safety locks behind a ware box; 2 – rechargeable battery; 3 – combination of devices; 4 – starter; 6 – electronic control unit engine; 7 – generator
Scheme 5b. System of charging: 1, 2 – the assembly block of the relay and safety locks behind a ware box; 3 – rechargeable battery; 4 – combination of devices; 5 – starter; 6 – control unit of the automatic or robotic transmission; 7 – electronic control unit engine; 8 – generator
Scheme 6. System of ignition: 1 – the assembly block of safety locks in a motor compartment; 2 – ignition coil; 3 – spark plugs; 4 – electronic control unit engine; 5 – sensor of position of the camshaft; 6 – sensor of provision of a bent shaft
Scheme 7. Audio system: 1 – electronic control unit engine; 2 – immobilizator electronic control unit; 3 – the assembly block of the relay and safety locks behind a ware box; 4 – combination of devices; 5 – radio receiver antenna; 6 – audioradio tape recorder
Scheme 8a. Cooling system: 1 – the assembly block of safety locks in a motor compartment; 2 – the assembly block of the relay and safety locks behind a ware box; 3 – engine cooling system fan relay; 4 – engine cooling system fan electric motor; 5, 7 – an electronic control unit the engine; 6 – engine cooling system temperature sensor
Scheme 8b. Cooling system: 1, 3 – the assembly block of the relay and safety locks behind a ware box; 2 – the assembly block of safety locks in a motor compartment; 4 – engine cooling system fan relay; 5 – engine cooling system fan relay (high speed); 6 – the relay block in podkapotny space; 7 – electronic control unit engine; 8 – engine cooling system electric fan resistor; 9 – engine cooling system temperature sensor; 10 – sensor of high pressure of the compressor of the conditioner; 11 – engine cooling system fan electric motor
Scheme 9a. Robotic transmission: 1 – the assembly block of the relay and safety locks behind a ware box; 2, 6 – the assembly block of safety locks in a motor compartment; 3 – control unit of the robotic transmission; 4 – rechargeable battery; 5 – electronic control unit engine; 7 – combination of devices
Scheme 9b. Robotic transmission: 1 – the assembly block of the relay and safety locks behind a ware box; 2 – additional stoplight; 3 – the assembly block of the relay and safety locks behind a ware box; 4 – control unit of the robotic transmission; 5 – electronic control unit engine
Scheme 9v. Robotic transmission: 1 – gear shifting electric motor (robotic transmission); 2 – control unit of the robotic transmission; 3 – electric motor of the choice of transfers (robotic transmission)
Scheme 9g. Robotic transmission: 1 – control unit of the robotic transmission; 2 – an immobilizator buzzer in the dashboard; 3, 4 – the sensor of opening of the left forward door; 5, 6 – the module of the lock of the left forward door
Scheme 10a. Anti-blocking system (ABS) and system of dynamic stabilization (ESP) of the car: 1, 4 – the assembly block of the relay and safety locks behind a ware box; 2 – additional stoplight; 3 – control unit of dynamic stabilization (ESP); 5 – built-in control panel; 6 – combination of devices
Scheme 10b. Anti-blocking system (ABS) and system of dynamic stabilization (ESP) of the car: 1, 6 – the control unit of dynamic stabilization (ESP); 2 – sensor of provision of a steering wheel; 3 – the sensor of primary pressure in the brake system; 4 – spiral spring; 5 – roving sensor; 7, 8 – sensors of frequency of rotation of forward wheels; 9, 10 – sensors of frequency of rotation of back wheels
Scheme 11a. Diagnostic socket: 1 – the assembly block of the relay and safety locks behind a ware box; 2 – switch (lock) of ignition; 3 – audio system; 4 – module of the audio system and system of navigation; 5 – diagnostic socket
Scheme 11b. Diagnostic socket: 1 – immobilizator electronic control unit; 2 – control unit of anti-blocking system (ABS); 3 – control unit of passive system of safety (SRS); 4 – diagnostic socket
Scheme 11v. Diagnostic socket: 1 – roving sensor; 2 – control unit of anti-blocking system (ABS); 3 – control unit of dynamic stabilization (ESP); 4 – electronic control unit engine; 5 – combination of devices; 6 – diagnostic socket
Scheme 12a. Anticreeping system: 1 – the assembly block of the relay and safety locks behind a ware box; 2 – combination of devices; 3 – immobilizator electronic control unit; 4 – module of the lock of the left forward door; 5 – module of the lock of the right forward door
Scheme 12b. Anticreeping system: 1 – immobilizator electronic control unit; 2 – switch of an open cowl; 3 – switch of an open door; 4 – anticreeping siren; 5 – back door sensor; 6 – audio system player module
Scheme 13. Illumination of a combination and dashboard: 1, 2, 8, 9 – the assembly block of the relay and safety locks behind a ware box; 3 – switch of external lighting; 4, 7 – illumination of the block of the selector of the mode of the automatic transmission; 5 – audio system; 6 – module of the audio system and system of navigation; 10 – switch of the alarm system; 11 – heater module; 12 – illumination of the control unit of ventilation and conditioning of salon; 13 – illumination of a combination of devices; 14 – built-in control panel; 15 – switch of management of a window regulator of the left forward door; 16 – switch of management of a window regulator of the right forward door
Scheme 14a. Combination of devices and understeering switches: 1, 2 – the assembly block of the relay and safety locks behind a ware box; 3 – understeering switch of external lighting; 4 – block of switching of external lighting; 5 – immobilizator electronic control unit; 6 – combination of devices
Scheme 14b. Combination of devices and understeering switches: 1 – the assembly block of the relay and safety locks behind a ware box; 2 – combination of devices; 3 – control unit of passive system of safety (SRS); 4 – immobilizator electronic control unit; 5 – sensor of low pressure of oil
Scheme 15. Sound signal: 1 – key of a sound signal; 2 – spiral spring; 3 – the assembly block of the relay and safety locks behind a ware box; 4 – immobilizator electronic control unit; 5 – sound signal
Scheme 16. Hours: 1 – the assembly block of the relay and safety locks behind a ware box; 2 – combination of devices
Scheme 17. System of heating and ventilation: 1 – the assembly block of the relay and safety locks behind a ware box; 2 – electric motor of system of ventilation and conditioning of salon; 3 – additional resistance; 4 – switch of the electric motor of system of ventilation and conditioning of salon
Scheme 18a. Air conditioning system: 1 – the assembly block of the relay and safety locks behind a ware box; 2 – electric motor of system of ventilation and conditioning of salon; 3 – additional resistance; 4 – switch of the electric motor of system of ventilation and conditioning of salon
Scheme 18b. Air conditioning system: 1 – the assembly block of the relay and safety locks behind a ware box; 2 – electronic control unit engine; 3 – the sensor of high pressure in air conditioning system; 4 - the sensor of low pressure in air conditioning system; 5 – heater module; 6 – electric drive of the gate of system of ventilation and conditioning of salon
Scheme 18v. Air conditioning system: 1 – the assembly block of the relay and safety locks behind a ware box; 2 – the relay block in a motor compartment; 3 – electronic control unit engine; 4, 6 – the conditioner compressor coupling; 5 – the sensor of high pressure in air conditioning system; 7 – conditioner compressor coupling diode
Scheme 18g. Air conditioning system: 1, 3 – the assembly block of the relay and safety locks behind a ware box; 2 – the assembly block of safety locks in a motor compartment; 4 – the relay block in a motor compartment; 5 – electronic control unit engine; 6 – engine cooling system electric motor resistor; 7 – sensor of temperature of cooling liquid; 8 – engine cooling system fan electric motor
Scheme 19a. Internal illumination of salon: 1 – the assembly block of the relay and safety locks behind a ware box; 2 – immobilizator electronic control unit; 3 – forward plafond of illumination of salon; 4 – plafond of lighting of the luggage compartment; 5 – sensor of an open door of a back; 6 – plafond of individual illumination of a driver's seat; 7 – plafond of individual lighting of the place of the passenger
Scheme 19b. Internal illumination of salon: 1 – immobilizator electronic control unit; 2 – module of the lock of the left back door; 3 – module of the lock of the right back door; 4 – module of the lock of the left forward door; 5 – module of the lock of the right forward door
Scheme 20a. Dimensional lighting for driving during daylight hours (DRL system): 1 – switch (lock) of ignition; 2, 5, 8 – the assembly block of the relay and safety locks behind a ware box; 3 – block of the switch of external lighting; 4 – left understeering switch; 6 – combination of devices; 7 – additional resistance
Scheme 20b. Dimensional lighting for driving during daylight hours (DRL system): 1 – the assembly block of safety locks in a motor compartment; 2 – the assembly block of the relay and safety locks behind a ware box; 3 – right block headlight; 4 – left block headlight
Scheme 20v. Dimensional lighting for driving during daylight hours (DRL system): 1, 3 – the assembly block of the relay and safety locks behind a ware box; 2 – block of the switch of external lighting; 4 – left block headlight; 5 – immobilizator electronic control unit; 6 – left lamp of illumination of registration plate; 7 – right lamp of illumination of registration plate; 8 – right block headlight
Scheme 21. Fog lights: 1 – the assembly block of the relay and safety locks behind a ware box; 2 – block of the switch of external lighting; 3 – combination of devices; 4 – left fog light; 5 – right fog light
Scheme 22a. Block headlights: 1, 6 – the assembly block of the relay and safety locks behind a ware box; 2 – block of the switch of external lighting; 3 – left understeering switch; 4 – the assembly block of safety locks in a motor compartment; 5 – combination of devices; 7 – right block headlight; 8 – left block headlight
Scheme 22b. Block headlights: 1, 2, 5 – the assembly block of the relay and safety locks behind a ware box; 3 – block of the switch of external lighting; 4 – left understeering switch; 6 – left block headlight; 7 – right block headlight
Scheme 23. Dimensional illumination and illumination of registration plate: 1, 3 – the assembly block of the relay and safety locks behind a ware box; 2 – block of the switch of external lighting; 4 – left block headlight; 5 – immobilizator electronic control unit; 6 – right block headlight; 7 – left lamp of illumination of registration plate; 8 – right lamp of illumination of registration plate; 9 – left back lamp; 10 – right back lamp
Scheme 24. Lamps of a backing of the cars equipped with the mechanical or robotic transmission: 1 – the assembly block of the relay and safety locks behind a ware box; 2 – switch of lamps of a backing; 3 – control unit of the robotic transmission; 4 – immobilizator electronic control unit; 5 – module of the audio system and system of navigation; 6 – right back headlight; 7 – left back headlight
Scheme 25a. Stoplights: 1 – the assembly block of the relay and safety locks behind a ware box; 2 – switch of stoplights; 3 – additional stoplight; 4 – right back lamp; 5 – left back lamp
Scheme 25b. Stoplights: 1 – the assembly block of the relay and safety locks behind a ware box; 2 – switch of stoplights; 3 – control unit of anti-blocking system (ABS); 4 – block of switching of the modes of the automatic transmission; 5 – control unit of the automatic or robotic transmission; 6 – electronic control unit engine
Scheme 26a. Indexes of turns: 1, 3 – the assembly block of the relay and safety locks behind a ware box; 2 – left understeering switch; 4 – switch of the alarm system; 5 – immobilizator electronic control unit; 6 – combination of devices
Scheme 26b. Indexes of turns: 1 – left understeering switch; 2 – switch of the alarm system; 3 – immobilizator electronic control unit; 4 – left repeater of turns; 5 – left block headlight; 6 – right block headlight; 7 – right repeater of turns
Scheme 26v. Indexes of turns: 1 – left understeering switch; 2 – switch of the alarm system; 3 – immobilizator electronic control unit; 4 – left back headlight; 5 – right back headlight
Scheme 27. Back fog lamps: 1 – the assembly block of the relay and safety locks behind a ware box; 2 – block of the switch of external lighting; 3 – combination of devices; 4 – left back headlight; 5 – right back headlight
Scheme 28a. External rear-view mirrors: 1, 3, 4 – the assembly block of the relay and safety locks behind a ware box; 2 – switch of the block of adjustment of external rear-view mirrors; 5 – left external rear-view mirror; 6 – right external rear-view mirror
Scheme 28b. External rear-view mirrors: 1, 3, 4 – the assembly block of the relay and safety locks behind a ware box; 2 – switch of the block of adjustment of external rear-view mirrors; 5 – left external rear-view mirror; 6 – right external rear-view mirror
Scheme 29. Windscreen washer: 1 – the assembly block of the relay and safety locks behind a ware box; 2 – right understeering switch; 3 – windscreen washer pump electric motor; 4 – immobilizator electronic control unit
Scheme 30. Heating of glass of a door of a back and mirrors: 1, 4 – the assembly block of the relay and safety locks behind a ware box; 2 – immobilizator electronic control unit; 3 – control unit of heating; 5 – right external rear-view mirror; 6 – left external rear-view mirror; 7 – back door glass heating
Scheme 31. Drive of locks: 1 – the assembly block of the relay and safety locks behind a ware box; 2 – remote control; 3 – combination of devices; 4 – immobilizator electronic control unit
Scheme 32. Central lock: 1, 4 – an immobilizator electronic control unit; 2 – module of the lock of the left back door; 3 – module of the lock of the right back door
Scheme 33. Heating of seats: 1 – the assembly block of the relay and safety locks behind a ware box; 2 – switch of heating of the left front seat; 3 – switch of heating of the right front seat; 4 – heating of the left front seat; 5 – heating of the right front seat